For several generations of young Americans, the idea of a ‘milkman’ is a completely foreign concept. But if you lived in the 40s, 50s, and 60s, and you were in the middle-class, you likely had a delivery truck dropping off fresh bottles of milk on your front porch—and you would leave the empties outside to be picked up. It was super convenient—and, better yet, there was no waste generated in the process. With tons of plastic containers overrunning landfills, and an innovative partnership of consumer brands emerging, the milkman idea of circulating containers is making a comeback. Loop launched in Paris and New York one year ago as a company that ships customers their favorite products packaged in reusable stainless steel or glass containers to be collected later for cleaning and refilling—just like your grandfather’s milk. They quickly expanding their operation to cover much of the U.S. Mid-Atlantic region, and this month Loop will be bringing their pioneering business model to the UK, a move they hope will make them the biggest eliminator of single-use plastics in the global grocery market. They also announced plans to expand soon into Canada, Germany, and Japan. Loop teamed up with some of the biggest consumer industry giants to create eco-versions of hundreds of popular products like Tropicana, Haagen-Dazs, or Hellmann’s mayonnaise; cleaning products like Tide and Clorox wipes; and skin and hair care essentials like deodorants, from companies like Dove, Pantene, L’Oreal, and Crest. Procter & Gamble, Loop’s biggest partner, which also owns a 2 percent stake in the enterprise, tapped into 10 of its most iconic brands as part of the Loop 2019 launch, including Ariel, Cascade, Crest, Febreze, Gillette, Pantene, Pampers, and Tide, according to GreenBiz. Image by Loop Stateside, the refillable products are available at Kroger and Walgreens, in addition to the online Loop store, and they cost nearly the same as their plastic counterparts, except for the cost of a deposit. Founded by the brilliant recycling company TerraCycle, Loop plans to expand across the U.S. this year where more consumers in specific zip codes can place empties inside their Loop insulated zipper tote on the doorstep—to be picked up, washed, and reused. In France, where Loop has already partnered with Carrefour—one of the largest grocery chains in Europe, consumers pay a small deposit on the items purchased, in case the packages aren’t returned later. This includes small bottles, where a deposit might only be a few cents, or large tubs that might contain laundry soap or paper towels. 1953 photo by Ben van Meerendonk / AHF, collectie IISG, Amsterdam When asked about the hefty carbon footprint of shipping the products all over the country and then shipping them back for washing and refilling, Loop’s founder, the mastermind of Terracycle, Tom Szaky, explained that if you add up all the energy and shipping it takes to create and distribute plastic, the carbon footprint is cut in half—plus you are digging up the actual root of the plastic problem, so it can be eliminated. Furthermore, as drone delivery technology becomes more and more feasible in major cities, delivery will become much cheaper and more energy efficient. Companies like DHL, UPS, Amazon, Google, Dominoes, Rakuten, and 7-11 all have drone-delivery technology. According to the Business Insider 2018-2020 report on online grocery shopping, 10% of consumers utilize online grocery store options, while the market value of these services doubled from $12 billion in 2016 to $26 billion in 2018 and shows no sign of slowing down. It’s possible that in the next ten years thanks to companies like Loop, all the benefits of the friendly neighborhood milkman will be resurrected to create a healthier planet for all.  

We have all heard the age-old story of the milkman — the epitome of convenience before the invention of the refrigerator. Fresh milk was delivered right to your door and the empty bottles would be whisked away. While this seems to be a way of the past, what if this technique was resurrected with our products today? (A closed loop system, if you will.) Meet Loop, a startup focused on creating a platform for helping consumers live zero-waste lifestyles, is doing just that. Operating under recycling company Terracycle, Loop’s thesis is that product packaging is the killer when it comes to how the buying process contributes to waste. To learn more about what Loop is working on, I spoke with Ben Weir, the company’s Business Development Manager. In our conversation, we talked about the statistics that motivate the company’s work, what it’s doing, and the sustainable future of shopping the company is betting on.

Loop’s (Sustainable) Vision of the Future

Imagine a ‘milkman’ scenario where a vendor delivers a product to you and once you’re done using it, someone comes by to pick up, clean, and refill the empty container for the cycle to repeat once again. This process is what Weir calls a ‘closed loop system’ — and it’s what Loop is betting big bucks on. Some of Loop’s products. Photo Credit: Mark Kauzlarich/CNN Partnering with some of the largest household companies such as Tide, Pantene, and Häagen-Dazs, Loop offers popular products in reusable containers. Highly durable and sustainable materials, such as stainless steel, aluminum, and glass, are used to redesign well-known products in a design-conscious manner. Plus, the packaging has a minimum threshold of ten reuse cycles.

The Numbers: What a Closed Loop System Could Accomplish

Weir emphasizes that Loop strives to be durable, cleanable, and circular (reusable) with its packaging. After these ten cycles, Loop has a 35% lower environmental impact compared to regular eCommerce. The startup also optimizes its supply chain to make it as sustainable as possible by sourcing locally whenever possible. Every year, approximately 300 million tons of plastic are produced with 50% of it coming from single-use plastic. Avoiding a ‘disposable lifestyle’ is what Loop aims to do by promoting zero-waste alternatives.

How Loop Develops its Partnerships and Customer Relationships

Loop has approximately 100 employees globally, making it a relatively small company in the industry. But it is a subsidiary of the Terracycle brand, which has been around for some 20 years. And that has helped the company collaborate with over 150 brands to date. To make partnering with those brands an enticing possibility, Loop’s process benefits manufacturers by promoting product innovation and creating a halo effect around the brand. Nestle designed reusable containers for Loop. Photo Credit: Brinson and Banks (CNN) At the same time, Loop provides consumers an assortment of products, which has helped the company expand into more market sectors. And by refining its packaging and design quality, the startup wants to convince consumers who aren’t typically big on sustainability to come aboard.

Building a Truly Closed Loop System Will Take Collaboration

Ever since announcing its intentions at World Economic Form in 2019, Loop has been on a mission to reform how society views shopping. In fact, this small company has big goals to expand and shift global perspectives. Over the next 12 months, Loop plans to expand to eight new geographic markets, including regions in Asia, Australia, and Canada. In the near future, there are plans to launch integrated eCommerce in France over the next month. Additionally, Loop looks to focus on more brick and mortar implementation on the West Coast. It would be difficult to do all that alone. By aiming to create an omnichannel approach with retail partners, Loop highlights its dedication to integration. The company hopes to expand in all aspects possible — including more accessible products, drop-off locations, and partners.

Loop’s Bet Doesn’t Come Without Market Risk

Proposing such a large manufacturing change to corporations doesn’t come without resistance. In general, many product producers are moving towards using less packaging with lighter weight. So although the idea of reusable packaging is gaining popularity, it does not always provide the convenience that consumers desire. But that’s where Loop’s bet comes in. It’s not an execution risk — it’s a market risk. The stakes? Loop fails if customers and manufacturers don’t believe this model works. On the contrary, if the model does work, the company could be an early player in a huge market. Image: Loop customers. Photo Credit: Loop It sounds like Loop’s primary goal is to shift responsibility and ownership back to the manufacturer. Instead of depending on consumers being environmentally-conscious, Loop thinks offering incentives for manufacturers can be more effective.  

In the roughly eight months since the Loop reusable packaging service has been up and running with pilot e-commerce consumers in select markets, there have been package design hiccups, retailer additions and product-line extensions. As an early adopter in Loop parent company TerraCycle’s home state of New Jersey, I’ve witnessed all of that firsthand. Now, I’m eager for the company to pull off its next planned U.S. milestone: integrating supermarket and drug store locations affiliated with The Kroger Co. and Walgreens into the business model, so customers can drop off empty containers more frequently, without having to ship back or find a UPS location to drop off the rather hefty tote used for deliveries. (Each easily can transport up to 20 or so items, depending on the assortment purchased.) If things go TerraCycle CEO Tom Szaky’s way, West Coast stores from Kroger — its various brands including Dillons, Fred Meyer and Ralphs are in 35 states nationwide — will start accepting Loop container returns by mid-2020. East Coast customers will need to wait until the fall, when Walgreens plans to do the same. The idea is Loop accountholders will be able to return empty containers when and where it’s convenient to in-store bins. From there, TerraCycle will orchestrate transportation to facilities where they can be inspected, washed and sanitized prior to being refilled, Szaky said. "You can drop off the product, no matter where you bought it," Szaky told me, when we chatted about Loop’s progress late last year. Through a Loop spokesperson, Kroger and Walgreens declined to comment on their specific plans for the Loop service. Both went public with their Loop partnerships in May. TerraCycle Loop hopes to integrate in-store collection in the U.S. by the middle of 2020. Introduced in January 2019 to much fanfare at the World Economic Forum in Davos, Switzerland, Loop celebrated its first birthday last month, although the service only started delivering to consumers in its launch markets near Paris and New York in May. Its premise was simple: to carry only products that come in reusable, refillable bottles, jugs or cans. Those items are purchased online and delivered to the customer's doorstep via UPS. Loop is available to a "community of thousands" (TerraCycle doesn’t disclose exact numbers) in 10 U.S. states, and new consumer product brands are being added on an almost daily basis — ranging from pantry staples such as the dried chickpeas in my own cabinet to specialty nut butters to personal care items. Close to 150 unique products are available in both France and the United States, where the best-sellers include Häagen-Dazs ice cream (my favorite is the non-dairy coconut caramel blend it's testing), Tide detergent and Clorox wipes. Right now, Loop caters to customers who aren't afraid to spend a little extra on groceries or that have a craving for niche items that might not find their way onto mainstream store shelves. The prices themselves are higher than you would pay in-store for similar items, plus the deposits can add up quickly: I've only got six items at home right now, but my "active" deposit account has a balance of $41. Loop is acting as the bank for that money. Szaky told me that while the current Loop customer may skew high-end or eco-conscious, TerraCycle is seeking to create a mass-market appeal by adding products you'd find in your neighbor's pantry. The Kroger and Walgreen's relationships will be instrumental in making that happen, especially if they become active locally in every place possible. Kroger is the second-largest U.S. retailer and largest grocery supermarket company with more than 2,800 stores; Walgreens, which operates in all 50 states, had close to 9,300 locations as of August. That's an impressive physical footprint. Expansions into the United Kingdom, Canada, Germany, Japan and Australia are in the works starting in March and over the next two years in close collaboration with prominent retailers in those geographies including Tesco (UK) and Loblaw (Canada). As the service matures, more of these new markets intend to launch an integrated in-store/online version of Loop, with Japan and Australia likely to lead that charge, Szaky said.

The trouble with totes

While TerraCycle may be the primary corporate face of the Loop brand, the important role of retailers in scaling any reusable packaging model should not be downplayed. Partners like Kroger and Walgreens bring inventory and category management expertise, merchandising savvy, pricing know-how, logistics and e-commerce expertise and, of course, existing connections with everyday shoppers. The future role retailers will play in collection will be crucial, as Loop seeks to shrink the amount of time containers spend in the hands of consumers before they are returned and refilled. Right now, that period varies dramatically depending on the product category — on a monthly basis for ice cream, for example, or up to three months for shampoo. Mostly, it depends not just on how quickly a consumer uses up a given product but on whether they decide to wait until a tote is full before a return shipment. Our experience reinforces our belief that this is not just a trend that is going to come and go. One of Loop’s value propositions is that it can help brands better understand consumption habits as it reduces their dependence on single-use packaging. "In our model, we can report on repeat, refill, how long it takes, whether they take advantage of autorefill," said Heather Crawford, vice president of marketing and e-commerce at TerraCycle. Right now, however, it’s difficult to estimate how long containers sit empty in customers’ homes as they transfer items into other receptacles or as they wait to fill up a return tote — the only tote size right now is 19 inches by 16.5 inches by 16 inches. The cushiony inserts that hold the containers can be reconfigured to handle the different sizes and to accommodate the heavy cold pack that's used to transport frozen items before they melt. If there's ice cream in your order, you can only consolidate a half-dozen more items or so into the same shipment. And be careful when you're picking the tote up: An empty tote containing a cold pack weighs more than 15 pounds. Speaking from personal experience, I’ve managed to return just two batches of spent containers in the service’s iconic tote since May. That's in part because I live in a two-person household and I had a tough time finding items that I actually wanted to order — right after I signed up for Loop, my doctor prescribed a food elimination diet that bounced many of the plant-based products in the Loop inventory off my plate. But mostly, I felt guilty about the carbon emissions impact of dispatching a UPS delivery truck to pick up an almost-empty package. Ultimately, I opted for what I considered to be a more eco-friendly option: bringing my return tote to a UPS shipping location while I was out on another errand. But my experience isn’t unique and for some markets, notably Tokyo where people live in much smaller homes with far less storage space, TerraCycle is considering a smaller tote. Adding collection bins at retailers is also likely to reduce the reuse cycle, as consumers will be able to return containers far more frequently. Loop Haagen-Dazs is one of the best selling items on Loop. The shape of the pint jars are designed to withstand 100 cleaning cycles.

Nestle, Reinberger Nut Butter share early learnings

While the Loop products in the United States and France are different, the categories where shoppers are gravitating toward in Loop’s reusable containers are similar, including quick-turn grocery and pantry staples that generate the "highest volume of visible garbage," Crawford said. Loop also has helped generate interest in niche and specialty items, such as the various protein spreads sold by Reinberger Nut Butter, a small food company in the Philadelphia area that was less-than-impressed by its experience selling products through Amazon. Reinberger, which already distributed its mixed nut butter in reusable containers, changed its design to make it lighter and introduced single-nut lines unique to Loop, said Luke Rein, who manages production for the company. Its container isn’t entirely reusable — the aluminum lid needs to be handled differently because of the seal — but as sales grow, it’s addressing that issue. "Ideologically, this matches up well and is a good source of revenue," Rein said. According to Crawford, the average Loop order size is eight to 10 items (far less than what its big tote currently can handle). It’s adding brands on an almost daily basis, after they meet the company’s container design criteria. There have been some snafus with some products. For example, the initial containers for Tide's plant-based Purclean laundry detergent needed to be tweaked when the lids were found to leak, an issue that was annoying for me at home, as the detergent kept oozing down the side of the bottle onto my laundry room shelf. While the U.S. and French markets launched with about 80 products each, new regions likely will have at least 200 products at launch. In our model, we can report on repeat, refill, how long it takes, whether they take advantage of autorefill. At this time, no containers used in the U.S. or France have reached their maximum reuse potential, Crawford said, at which point they will be recycled or upcycled. That includes Nestle’s popular metal Häagen-Dazs ice cream containers, which posed a unique design challenge to the company, according to Steven Yeh, commercialization project manager for the Nestle ice cream team. The shape of the pint-ish-sized jars, designed to withstand 100 cleaning cycles, was rounded to make the ice cream easier to scoop and double-walled both for durability and to keep cold during the delivery process, Yeh said. (As already mentioned, Loop also includes a cold pack in its totes for frozen items.) It took six months to come up with the current container. Nestle’s experience with Loop so far is being used to inform its strategies and perceptions about consumer subscription models. It will test another edition of the reusable metal containers at more than 200 Häagen-Dazs ice cream boutiques across the U.S., where it hopes to allow customers to bring them back for refills, starting in New York. "Our experience reinforces our belief that this is not just a trend that is going to come and go," Yeh said. "It reinforces our commitment to a reusable container. We need to focus even more efforts on this."

A year ago, a coalition of some of the world’s biggest brands embarked on an experiment: If they started selling everyday products like shampoo in reusable, returnable packaging instead of single-use plastic, would customers buy it? Could a modern version of the milkman model—where customers shop online, and then return empty containers via UPS to be cleaned and refilled for a new customer—make business sense? For brands, the new platform, called Loop, was a radical step to test fundamental changes to how they package and deliver products, driven by consumer pressure to deal with the problem of plastic pollution. The first pilots started in May 2019. The tests have been successful enough that the system is now rapidly expanding and will soon launch in retail stores. [Photo: courtesy Loop] “Companies are looking for new ways to address packaging and reduce waste, and consumers are demanding it,” says Steve Yeh, a project manager at Häagen-Dazs, the Nestlé-owned ice cream brand. The brand committed major resources to developing new packaging for the pilot: a novel stainless steel ice cream canister that’s designed to keep ice cream cold longer. It then can be sent back, sterilized in a state-of-the-art cleaning system, and reused. (It also looks a lot nicer on your counter.) The system is designed to be simple for consumers—in theory, nearly as easy as buying something in a disposable package and throwing that package in the trash. Online orders are delivered in a reusable tote, and when a customer has an empty container, it goes back in the tote, the customer schedules a pickup, the packages are returned for reuse, and the customer gets back a deposit that they paid for the package (or, if they’ve reordered the product, the deposit stays in an account and they don’t pay it again). Despite using heavier packages, more transportation, and cleaning, it has a lower carbon footprint than single-use packaging. And it keeps packages out of landfills and the ocean. “We all know that recycling alone will not be enough,” says Sara Wingstrand, who leads the innovation team at the Ellen MacArthur Foundation, an organization focused on the circular economy. “This is a whole new way to actually think about how you can bring products to people.” [Photo: courtesy Loop] In Nestlé’s case, an internal team went through 15 iterations to reach the final design of the ice cream container, which has benefits beyond reducing waste. The package has a double metal lining, so it’s comfortable to hold, but keeps the ice cream inside from melting; it’s also designed to melt a little more quickly at the top, so it’s easier to scoop than it otherwise would be. Rounded edges mean that ice cream doesn’t get stuck in the bottom corners. And it looks better than a disposable package. The aesthetics, surprisingly, have been a bigger driver in the pilot’s success than the environmental benefits. “People actually are attracted to Loop first for design, second for reuse,” says Tom Szaky, CEO of Terracycle, the recycling company that first helped create the coalition of brands to test the platform, who is now also CEO of Loop. “The design is so important to consumers—more than I ever thought it would be.” It’s proof, he says, of what’s possible when the economics of packaging change. “If you go back 100 years and look at what your cookies came in or what your beer came in, it was a significantly greater investment in the package. As we make packaging lighter and cheaper, it becomes less recyclable, essentially growing the garbage crisis. And as we spend less money, [packages] clearly become less exciting and less desirable. The response to Loop is a simple one: Let’s shift ownership of the package in the end back to the manufacturer. And as such, they treat it as an asset and they can start investing in the pack again.” [Photo: courtesy Loop] The investment in the packages means that for the system to work, consumers have to put down a deposit for each container. In the pilot, Loop says that customers haven’t been sensitive to the price. “It’s not money out of your pocket,” says Donna Liu, a customer in New Jersey who has been using the system for several months. After the initial deposit, customers don’t have to pay again as they continue reordering the same products, and they can ultimately get the money back. But the deposits are steep, and would likely deter lower-income customers. In one review, a Huffington Post writer noted that she paid $32 in deposits for only six items (in addition to $20 in shipping, and the cost of the products themselves). Loop says it plans to have the costs come down as the system scales up. “Today, in small scale, it makes no economic sense because everything is inefficient in small scale,” says Szaky. “But a lot of our retail partners and our brand partners have modeled this in large scale. And it’s come out very exciting—it’s going to be able to be executed at scale and not cost the consumer more.” Wingstrand, who is not involved with Loop, notes that some other reusable models are already economically viable at scale, such as reusable water jugs delivered to offices. The e-commerce pilot has faced some challenges. Some customers complained about the small selection of products. Those who live in small apartments don’t like the bulky size of the reusable tote, which has enough padding inside to accommodate 16 wine bottles; one reviewer said that she was forced to use it as an ottoman until she was ready to send packages back. But moving to retail stores could help alleviate these issues. [Photo: courtesy Loop] Today, the online store has more than 150 products, including Tide detergent and Pantene shampoo in stainless steel containers, Nature’s Path granola in glass jars, and products from smaller brands like Reinberger Nut Butter. But that’s a tiny fraction of the hundreds of products online at, say, Walgreens, and one of the biggest questions from customers in the pilot has been when more products will be available. Szaky says that Loop is adding a new brand roughly every two days—but there’s a long development process for new packaging after a company joins. “This is not an overnight thing,” he says. “It takes maybe a year to get a product up and running.” In retail stores, though, customers can pick and choose which Loop products to use. “By the retailer listing in-store, the benefit to the consumer is they can go shop the Loop section, which will grow every day and get bigger and bigger, but whatever they don’t find in the Loop section they can still buy traditionally,” says Szaky. Customers can also avoid the hassle of shipping empty containers back and the size of the reusable tote; for retail returns, customers will toss containers in a reusable garbage bag and then bring them back to the store. It’s still designed to be simpler than traditional refill systems in stores—rather than cleaning and refilling your own container, you bring back dirty containers, drop them off, and buy already-packaged products on the shelf. As with online orders, you’ll pay a deposit on the container and then get it back when the container is returned. [Photo: courtesy Loop] The online pilot launched last May in and around Paris, New York City, and a few nearby areas; the startup has since added Massachusetts, Connecticut, Delaware, Vermont, and Rhode Island. It will soon expand to California as well as the U.K., Canada, Germany, and Japan, and will launch in Australia next year. Retail sales will begin later this year with Walgreens and Kroger in the U.S., Carrefour in France, Tesco in the U.K., and Loblaws in Canada. Loop won’t share specific numbers, but says that it’s seeing high numbers of repeat orders from its initial customers. The size of the pilot was limited, but more than 100,000 people applied. The startup envisions the model growing like organic food. “Every store started having a small section dedicated to organic products, but not all products had an organic alternative,” Szaky says. “That’s how it began, then it got bigger and bigger. And some stores like Costco have moved everything over to organic.” He notes that organic food still represents only about 5% of the market, and that has taken decades, but it’s a reasonable comparison. [Photo: courtesy Loop] The number of options will continue to grow. In a recent report, the Ellen MacArthur Foundation estimated that converting just 20% of plastic packaging to reusable models is now a $10 billion business opportunity. But Szazky sees it not as an opportunity, but an imperative. As he told Harvard Business Review in a recent interview: “I think that we’re going to see some organizations die because of this. Others will pivot. . . . Some organizations, like Nestlé, Unilever, and P&G, are taking these issues seriously and making the difficult decisions that may negatively impact the short term but lay the foundation to be relevant in the long term. Inversely, organizations—like many big food companies in the U.S.—are blind to what’s coming and will likely be overtaken by startups that are building their business models around the new reality that is emerging.” [Photo: courtesy Loop] For the brands that are pivoting, Loop is helping push them to experiment with reusable packaging. Häagen-Dazs is already using the container it designed for the system in stores in New York City, where customers bring it back an average of 62% of the time. (At the ice cream shops, customers don’t pay a deposit, but buy the container outright and then get discounts on ice cream each time they bring it back.) It now plans to roll out the container in 200 of its other stores. Unilever—which has products from brands like Love Beauty and Planet on the platform and is preparing to launch more products from Seventh Generation, Hellman’s, Dove deodorant, and others this year—is also experimenting with in-store refill systems and partnering with startups like Algramo, a Chile-based company that offers a mobile refill system on electric tricycles. “I think Loop provides a really good platform to start testing reusable packaging without setting everything up yourself,” says Wingstrand. “But I do think it’s very important to go very broad and make sure that not only are you putting and testing new packaging formats on the Loop platform, but you’re also trying to understand how the user might interact with a refill system, or how you might supply things in a compact format, or how you might even completely design out the packaging.”

Tom Szaky fell in love with tackling big problems while he was still in college: He founded his first company as a freshman at Princeton. Then he dropped out his sophomore year. "The irony in this country is if you leave one of those places, your credibility actually goes up," says the 38-year-old CEO of TerraCycle, who immigrated to Canada and then the U.S. in the 1980s. "I was born in communism in Budapest, and we left effectively as political refugees," he says. "I went from effectively communism to the heartland of capitalism and fell in love with entrepreneurship for all the obvious reasons." Originally created to recycle food waste from university dining halls into fertilizer, TerraCycle, based in Trenton, N.J., has grown into a company worth more than $20 million. In 2019, TerraCycle introduced Loop, a platform that harkens back to the simple days of the milkman. Loop collects and refills reusable containers for everyday household products — from Hellman's mayo to Tropicana orange juice and Tide detergent, among other big-name brands. Even though consumers are buying just the contents, the products cost about the same as those sold in single-use containers, in part to offset the cost of the development and manufacturing of the more durable containers, as well as cleaning and refilling them. Szaky's ascent from refugee to sustainability tech leader has not been without some inevitable stumbles along the way, but he notes how crucial that is to the process of entrepreneurship. "If you're a young entrepreneur, it's a really exciting path you may embark on. It's gonna be a ridiculous amount of work," he notes. "Chances are you will fail multiple times, so be prepared for that. Now the payoff is amazing. You get to really manifest your dream."  

Proponents of the circular economy say recycling isn’t enough to solve our waste issue. But how far are consumers willing to go with reusable packaging?

The circular economy is creating a buzz as startups pop up across the globe. But innovators are counting on consumers to opt-in, and behavior change isn't always easy. I gave the latest circular economy trend a try and found that it wasn't what I expected.   In 2014, I made a New Year's resolution to stop purchasing beverages in single-use plastic containers. A year later, I included snack food. But when I tried to go plastic-free, I was stumped. Plastic is everywhere. My local grocery store sold broccoli wrapped in plastic. I couldn't find the food, supplies, or things I wanted, without throwaway packaging — and I wasn't willing to part with my essentials. Since then, I've been keeping an eye out for innovative ways to reduce disposable plastic — a growing interest for consumers, to which innovators are responding.

Innovators Lead the Way

Some companies are making products from recycled materials, like Adidas, who partnered with Parley for the Oceans to make sneakers from ocean-plastic yarn. Others opt for making products that can be repaired, like FairPhone, which makes smartphones with modular, upgradeable components. Companies like Loop, GreenToGo, and Humankind aim to reduce packaging waste by replacing disposable containers with tough ones and creating a system to return and reuse.   "The real garbage problem comes from the idea of disposables, and that is where we need to start." ANTHONY ROSSI, VICE PRESIDENT OF GLOBAL DEVELOPMENT, LOOP   Unlike the linear "take-and-trash" economy, the circular economy, also known as circularity, strives to cut waste completely while embracing alternatives like refurbishment, repair, and reuse. Experts argue that "recycling" doesn't always come into play because circularity isn't only about reducing trash. It takes into account resources. Recycling reduces an object down to the "material" level. The inherent value gained from other resource inputs like design, manufacturing, shipping, etc. is lost when an item is recycled. Proponents of circularity say "recycling is a last resort." Being steps ahead of me, tossing an item in the trash, wasn't even on their mind. "The idea of the circular economy is that we need to be preventing waste. Solid waste, but also waste that comes from inefficient systems or inefficient design," says Jennifer Russell, Assistant professor at Virginia Tech Department of Sustainable Biomaterials. She was a lead author on a UN report that quantified the benefits and impact of transitioning to a circular economy. She says while reuse and repair may be the most energy-efficient options, remanufacturing and refurbishment isn't too far behind. "Even in the most intensive remanufacturing process, it's still significantly less than the effort and energy required to make a brand new one. If we start to design (products) better, we can get more efficient at those circular processes, and we can reduce the impacts even more," Russell says, adding that of the products she surveyed, refurbishing industrial digital printers had the highest impact, which was still lower than building a new one.   Illustration by Andrew Brumagen / Freethink.

Changing Behavior

When I was in Durham, North Carolina, I gave GreenToGo a try. You can bring your own container to restaurants for leftovers, but the FDA doesn't allow restaurants to prepare take-out food in containers customers provide. Their only option is disposable containers, often of the plastic clam-shell variety. GreenToGo created a workaround. They stock restaurants with reusable take-out containers, then wash and sanitize them after they are returned by patrons at stations across downtown Durham. I ordered a sandwich from the restaurant Toast, to-go. Ordering was easy. For people that frequent downtown, it is just as easy to slip the container in the return bin during the next visit. Being a visitor, I made a special detour. Not everyone is as willing as I am to try a new system. Anthony Rossi, Loop's Vice President of Global Development, says that behavior change is one of the biggest challenges they face at Loop. The startup launched last year and is still in the early stages. "We don't believe in garbage, and we want to eliminate it," Rossi says. The company partnered with big brands like Clorox, Glad, and Haagen Dazs. Through a mail-order service, Loop offers patrons their favorite food or household supplies in durable — and admittedly adorable — reusable containers for a deposit. Then, they take the empty containers back, refund the deposit, and reuse the containers.   The US produces approximately 234lb of plastic waste per person per year. Studies show that if present trends continue there will be 12 billion metric tons of plastic in landfills around the world by 2050. Photo Courtesy of Pixabay. "What remains to be seen, and something worth studying, and I think that it's true, even if you are making it more durable and cleaning it multiple times and shipping something slightly heavier, it's still going to create a net benefit from an environmental impact perspective, relative to if we just keep making things brand new," Russell says. Rossi says companies have honed their production and distribution down to a smooth, efficient process. Asking them to change... well, it takes a lot of convincing. What's more, Loop is also asking consumers to consume a product differently. "Innately people want to do the right thing. People don't like garbage," Rossi says, adding that, "Behavior change doesn't come easy. If we tried this three years ago, I'm not sure we would have had the reception we have."

Recycling Won’t Solve the Plastic Problem

Loop is a corporate startup of TerraCycle. Rossi says the idea was born during a company conversation about innovative recycling efforts. CEO Tom Szaky asked the team if recycling was the goal they should have in 50 years. The resounding answer was "no." "Recycling everything and making everything out of recycled content is a utopian idea. We are very far from that. The real garbage problem comes from the idea of disposables, and that is where we need to start," Rossi says.   A repurposed aluminum bottle for laundry detergent. Image courtesy of Loop. Daniella Russo, CEO of Think Beyond Plastic, says recycling plastic is a challenge. Today's low oil prices render new plastic the cheapest and most durable option for packaging. "Recycling (plastic) is non-viable economically because the recycled material is more expensive than the use of virgin plastic," she says, adding that metal, glass, and paper are economically viable because manufacturing them costs more than recycled material. What's more, plastic is a catch-22. It is durable and cheap but comes with a hefty waste burden and potential public health concerns due to chemicals that can leach into food or beverages stored in plastic containers. Think Beyond Plastics helps organizations find alternatives to plastic. "We're not against recycling, we just don't think it will solve the plastic problem. Not everything needs to be packaged and overpackaged in plastic," she says.

Eliminating Plastics Could Bring Additional Challenges

Still, plastic has its upsides. For example, a product's weight drives negative environmental impacts — heavier objects require more energy to produce and ship. But heavier doesn't always mean reusable, unless there is a system designed to collect and clean them. Recently, packaging designs have been evolving to be lighter and thinner. "Light-weighting" packages use fewer materials and less energy to manufacture and transport, when compared per unit, such as thinner plastic water bottles. Thin plastic wrap, which is so hard to avoid at the supermarket, has been shown to reduce food waste in commercial settings, Russell says. (At home, however, glass containers or Tupperware will work just fine.) Finally, plastic is durable and cheap. Companies can easily have it designed to meet their needs. So, it is a balancing act. Tipping the scale away from plastics will solve some problems, but could present additional challenges. I sat down to give Loop a try earlier this week. I planned to order my household essentials — granola, dried fruits, shampoo, laundry detergent, etc. I'm a sucker for attractive packaging — and Loop nailed that one. I'll admit, doing laundry would be a lot more fun with a cute aluminum bottle of laundry soap. But as I added items to my virtual shopping cart, the cost, plus deposit made my jaw drop. Also, I couldn't find enough products that I wanted that would put me into the minimum order size for free shipping. The $15 shipping fee for small orders was the final dealbreaker. Rossi says there are 300 more products in development. I'm keeping an eye on Loop's progress and plan to try their subscription option when they have more of my favorites.

Like many environmentalists, Tom Szaky, CEO of TerraCycle, believes reuse must play a large role in solving eco-challenges, but he doesn’t think sustainability guilt will be enough to change behaviors. Aesthetics, however, might. At a session at the NRF Big Show, Mr. Szaky provided some early learnings on Loop, a service the waste recycling company developed that allows shoppers to purchase orange juice, laundry detergent and other CPG items in reusable containers. Users put down a refundable deposit via the Loop website when ordering. Loop delivers the items in reusable glass or metal bottles to shoppers’ doors and then retrieves the empties for cleaning and reuse. Participating retailers, including Carrefour, Kroger and Walgreens, act as pickup and drop-off points.   Mr. Szaky assumed consumers would embrace Loop due to sustainability concerns. He admits, however, that it’s hard to overcome the “unparalleled convenience and affordability” that came when the “disposable lifestyle” was commercialized in the 1950s. “Even with all that awareness, even the enlightened folks are constantly voting over and over again for a disposable world with their money,” he said. Encouragingly, many consumers are embracing Loop because of the aesthetic appeal from upgraded packaging that includes stainless steel. “Most people come into it because of beautiful design, then love that it is sustainable,” said Mr. Szaky. In some cases, upgraded packaging adds features. A Häagen-Dazs stainless-steel reusable in the Loop program is thermally insulated to not only keep the ice cream frozen longer but to keep the surface warm to the touch. The concave vessel also makes the ice cream easier to scoop. Said Mr. Szaky, “It’s just a way better overall experience.” Some containers may even help improve flavors. Coca Cola, which is bringing back its original iconic package, said Coke tastes best in a glass, followed by aluminum and finally PET plastic. Convenience may also play a role in converting shoppers. With hand or dish soap, many households already pour store-bought bottles into different containers. Mr. Szaky stresses that the ease of returning reusables has to match the ease of disposables. “Our overall mission here is to give consumers a disposable experience where they throw out the packaging, don’t clean it, don’t sort it — a completely disposable experience. But act reusable behind the scenes,” he said.

• Kroger and Loop Announce Exclusive Grocery Retail Partnership – Loop
• Can Loop make packaging reusability a reality at scale? – RetailWire

Old car seats. Cigarette butts. Used contact lenses. Most people think of this kind of detritus as future landfill, but Tom Szaky sees all this and more as recyclable. He’s the CEO and founder of TerraCycle and its newest initiative, Loop. Both are circular economy solutions that bridge the gaps between consumers, corporations, and waste. TerraCycle, founded in 2001, is a private recycling company that focuses on capturing and repurposing hard-to-recycle items by partnering with corporations and governments. Loop, launched publicly in mid-2019, takes on the problem of waste even more aggressively by working with brands to provide reusable packaging for common consumer products — think Tide laundry detergent or Häagen-Dazs ice cream. HBR asked Szaky, a global leader on reducing waste, about what he’s learned about how consumers, companies, and the government are — or aren’t — helping to reduce the massive amounts of waste humans create on a daily basis. In this edited interview, he also offers advice for business leaders who are interested in pursuing circular models. You’re sitting in a unique position between brands and consumers. What conversations are you having on each side? And which side is more resistant to the argument for sustainability? In the past two years I’ve seen a big shift in how consumers view waste. They’ve woken up to all the negatives of garbage and have started to see it as more of a crisis. That said, consumers are still voting with their dollar for things that benefit them personally, like convenience, performance, and overall price. They’re very vocal, but they’re not necessarily shifting their actual purchasing. Now, the vocal nature of the consumer alone does create a really exciting thing: Brands are waking up to this trend. Even more so, lawmakers are waking up and passing legislation that is affecting consumer product companies, like banning plastic bags and straws. In France in a few years, takeaway food packaging — plastic plates, cups, and utensils — will not be used if you eat in restaurants. These laws are then creating ripples across the consumer product retail industry. Is your feeling that governments are filling gaps that businesses have left? Or are they nudging consumers along, encouraging them to take the action they profess to support? It’s more complicated than that. Plastic straws weren’t seen as a problem up until maybe two years ago; then they became the icon of what’s wrong with plastic and disposability. After a huge public outcry, lawmakers started passing legislation banning the straw. Then companies proactively banned straws before even more legislation actually took hold. So a push from consumers led lawmakers to take action and then corporations jumped in. Now the plastic straw is effectively dying. But it took all three nudging each other. Tell me about the kinds of conversations you’re having with investors and other stakeholders as part of starting and leading two companies. What’s it like to be in the sustainability sphere, especially as a new startup? We started developing the concept for Loop just two years ago, which absolutely makes it a startup. TerraCycle is 16 years old and more of a growth company. So I have two different perspectives. TerraCycle has grown every year since the beginning, but in the past two years it has exploded. Corporations that wouldn’t have signed with us before are now signing on. And corporations that are signed on are going deeper. We grew our revenue 30% organically in 2019, compared to 2018, and expect the same in 2020. This is driven primarily by everything moving faster and companies wanting to go deeper versus big new surprises or new industries that have been asleep now waking up. In parallel, we also raised about $20 million for Loop Global and about $20 million for TerraCycle US. The key change there is that investors are looking much more for authentic impact investments. This is entirely correlated to garbage becoming a crisis. I don’t think Loop could have existed even five years ago because of the ask. Essentially, we’re asking CPG [consumer packaged goods] companies and retailers to fundamentally redesign packaging and accept major changes to the economics of packaged goods delivery — in other words, to treat packaging as an asset instead of a cost. Because of changing views on garbage, they’re increasingly willing to say yes to that. So what is happening now in the startup world is that more audacious ideas that solve these issues — like Loop — are on the table. Do you think existing companies are going to be able to make this shift? Or is it going to have to be new companies that are entering the market? Both. I think that we’re going to see some organizations die because of this. Others will pivot. And new companies will fill out the balance, just as with any shift. Look at tech, for instance. How many retailers survived it? Some did a great job, right? And some, like specialty big-box retailers — Toys “R” Us, Linens ’n Things, Staples in Europe, et cetera — died in the process. The key in this instance is to pivot and reinvent the organization, noting that this is easier said than done, as it takes tremendous short-term sacrifice. I believe that it won’t be industries or sectors that pivot versus die, but individual companies. Some organizations, like Nestlé, Unilever, and P&G, are taking these issues seriously and making the difficult decisions that may negatively impact the short term but lay the foundation to be relevant in the long term. Inversely, organizations — like many big food companies in the U.S. — are blind to what’s coming and will likely be overtaken by startups that are building their business models around the new reality that is emerging. When you’re having conversations with investors for TerraCycle or Loop, what are they concerned about? What do they want to know? There’s suddenly a lot more interest in this topic in the investment community, and I think investors would tell you that they really think sustainability is almost a requirement for the future. Fifteen years ago, when we were raising capital for TerraCycle, people invested because of impact and purpose; it was like they were considering giving money to an NGO. Today, investors would tell you that they really think sustainability is a requirement for the future. They are looking at the sustainability index not just as “Oh, I am feeling good about where I’m putting my money” — now it’s moved to sustainability being critical for business longevity. A lot of what we’ve seen major corporations do is market sustainability in that “purpose” bucket, and not in the “business” bucket, with pledges and other high-profile commitments. Is this changing? Are large corporations able to move from the emotional bucket to the business bucket the same way investors are? The most famous of the pledges is the Ellen MacArthur Foundation pledge, which more than 400 businesses and organizations have signed, signaling their intent to eliminate their use of new plastic. It basically says that, by 2025, they will make their products compostable, recyclable, and reusable. And they will significantly increase their use of recycled content by this date. Now, let’s be candid about why they’re pledging. Since waste has become a crisis in the past two years, many companies have come to the position that they have to solve it or they will be legislated out of it. The best way to get ahead is to make future promises, partly because you don’t have to do anything between today and the promise day, right? If everyone promises that by 2025 all this great stuff will happen, they are not really responsible in the present. I’ve talked to chief sustainability officers of some of the world’s largest CPG companies who honestly have no idea how they’re going to pull it off. They have no f—cking idea what they’re going to do and are saying things like, “Well, the industry will figure it out.” That’s scary. Here’s what I think will happen come 2025 with this particular promise. There is a difference between the promises to be “recyclable” and made from “recycled content.” In other words, most companies, via the Ellen MacArthur Foundation, have pledged that by 2025 they will be 100% recyclable and independently made from a high percentage (typically 25%) of recycled content. I think that the majority of companies will say that they made their package “technically recyclable” but that the recycling industry is to blame for not then “practically recycling” them. I think maybe 90% of companies making these promises will fail and then point to the fine print, saying, “Oh, we made our packaging recyclable, but the recycling systems don’t have the capability to recycle it today.” That’s going to create a big reckoning that will piss off consumers even more, backfiring on brands. So those 10% that succeed, how do they do that? They’re just getting ahead of it. Here’s an example: Some companies are now buying futures on recycled plastic so they know they will have the volume, which is an unheard-of thing in procuring plastic. A good example is Nestlé. The key line in their recent press release is this: “To create a market, Nestlé is therefore committed to sourcing up to 2 million metric tons of food-grade recycled plastics and allocating more than CHF 1.5 billion to pay a premium for these materials between now and 2025.” One of the things that interest me about your company is how you collaborate with so many companies. How difficult is this? Could you go it alone? We absolutely need to collaborate. These are systemic problems, and to solve the system you need multi-stakeholder collaboration. Loop could only exist with massive multi-stakeholder collaboration. There would be no other way to pull it off. And I think we need more and more of that. What makes collaborations like this work? Trade groups and consortiums don’t work. The problem with an industry group, at least in my experience, is to get the group together so they can publicly say that there is a multi-stakeholder discussion. But the outcomes are usually nothing. So how do we create true multi-stakeholder system change? Because if you’re going to change the system, you need all the stakeholders to agree. With Loop, we consciously tried to create a multi-stakeholder collaboration. And look at what happened: It’s working. We’re adding a brand every two days since we launched, and most major multinational CPG companies have joined: Procter & Gamble, Unilever, Mars, Nestlé, PepsiCo, Coca-Cola, et cetera. We’ve also added a retailer every three weeks since our launch, including retailers around the world. Loop is live in France (via Carrefour) and the U.S. (via Kroger and Walgreens) via e-com, and is expanding in both countries to in-store later this year. It is also launching in Canada (via Loblaw), the UK (via Tesco), Germany (via a retailer we will announce in February), and Japan (via AEON), all this year. And finally, we have seen tremendously positive consumer insights — people want Loop, and they like the experience when they get access to it. I don’t see too many companies with similar models out there yet. Loop is a major systems change that requires a large coalition of multi-stakeholders. That is, no company can do it on their own — everyone has to act together. What I am seeing is a lot of groups calling us and saying, “How did you do the Loop thing, and how can we apply that type of system or process to whatever our topic may be?” They ask this because, typically, multi-stakeholder collaborations are slow and hard to drive results from. What do you tell them? I tell them that you cannot run such a platform by committee. There needs to be a “chair” that makes the decisions, even if the decisions are unpopular, and creates the urgency to make sure everything is moving forward quickly. You also set public deadlines that everyone can agree to. For example, it’s why we launched at the World Economic Forum last year — that was a deadline everyone could align on.

The next time you reach into your freezer for a pint of Haagen Dazs Amaretto Black Cherry Almond ice cream, or perhaps grab a bottle of Pantene Moisture Renewal shampoo, you might be putting your hands on something unusual in the world of consumer goods — a reusable container.   More than 150 companies have signed up to work with Loop, an innovative alternative to Amazon where the products ± as well as the box they arrive in — are all shipped back to where they came from.   We are talking reusable here, not recyclable. The cold container for ice cream, as well as the shampoo bottle, are made of durable products and designed to be returned, cleaned and reused dozens, if not hundreds of times.   Loop is the brainchild of entrepreneur Tom Szaky, who created TerraCycle as a Princeton drop out to recycle the food waste from the university dining halls into fertilizer — using worms. His company is now worth $20 million, and he’s branching out.   Customers order their products online from a list of name brand items, all delivered via UPS in a sturdy tote. The empties go back into the tote, which UPS takes back to Loop’s New Jersey processing center. They are cleaned and refilled by the suppliers to be shipped out by Loop again. Even though consumers are buying just the contents, the products cost about the same as those sold in single-use containers — in part to offset the cost of the development and manufacturing of the more durable containers, as well as cleaning and refilling.   Although the selection is limited compared to Amazon, there is still an array of well-known staples to fill up the pantry: Hellman’s mayo; Tropicana orange juice; Colgate toothpaste; Hidden Valley ranch dressing; Tide detergent, among many others — courtesy of some of the world’s largest consumer goods companies, including Procter & Gamble, Unilever, Nestlé, PepsiCo, Danone, Mars Petcare and Mondelēz International.   Currently, Loop has about 25,000 customers in its test markets in New Jersey, New York, Pennsylvania, Delaware, Vermont, Connecticut, Rhode Island, Massachusetts, Maryland and Washington, D.C., in the United States, and in Paris, France. But they are in the process of expanding across the United States and internationally, including the United Kingdom, Canada, Germany and Japan. Watch how Szaky says he plans to grow his business into a juggernaut. Loop just recently announced it was partnering with Walgreens and Kroger to start offering its products in stores. So you can perhaps pick up that pint of that Amaretto Black Cherry Almond ice cream and return the container the very next day. Some video imagery courtesy of UPS and Loop.

“This session is probably the one I am most excited about. In every conversation, the word sustainability comes up,” said PSFK Founder Piers Fawkes. “We hear it on the stages, we hear it in the corridors, we hear it on the floor. But I don’t think many of us really know how to leverage it, how to really use it. What do we do with all these products? How do we return these products? What happens then?”   Everything can be recycled, it’s just a question of whether it’s profitable to do so.   TerraCycle CEO Tom Szaky has the answers. TerraCycle’s new Loop initiative is a circular shopping platform that lets consumers shop online for household goods in durable, reusable packaging that can later be picked up, refilled and redelivered. Loop has allowed leading CPG brands including Tide, Häagen-Dazs and Clorox to eliminate single-use packaging, replacing it with reusable, recycled materials such as stainless steel and reengineered plastic. In addition, stores such as Carrefour in France and Kroger and Walgreens in the United States are stocking Loop packaged items.   “Everything can be recycled, it’s just a question of whether it’s profitable to do so,” Szaky said. “An infinitely durable item is infinitely profitable.”   Accommodating the desires of eco-minded consumers has also presented exciting new business opportunities for brands like Patagonia. “Historically these circular supply chains and business models used to be a competitive edge for brands like Patagonia, but going forward, I firmly believe that they are going to be a means for companies, brands and retailers to survive,” said Patagonia’s Head of Corporate Development Phil Graves. Repairing, reselling, upcycling and recycling has been part of the outdoor retailer’s business model since the 1970s; Patagonia has 70 global repair centers that fix more than 100,000 items every year.   In 2017, Patagonia went all in on re-commerce and launched the Worn Wear resell business unit. Customers can take Patagonia items to a store or mail it in and receive a gift card for the item. The item is then handed off to logistics and technology startup Yerdle, where it is inspected, cleaned, photographed, stocked in inventory and posted for sale online. “Since 2017, we have kept more than 130,000 used items in play and given them a second life,” Graves said. “As a brand, we love that we get to control the entire customer experience and ensure that it is top notch.” That brand control is an important component in re-commerce, noted Yerdle CEO Andy Ruben. “Because third-party marketplaces buy these products back from all of us, we’re in a moment where there is no longer brand control of how the products are showing up in the world,” Ruben said. “It’s why I’m increasingly convinced that brands and retailers must own their re-commerce. They must have control of their experience.”   Branded re-commerce is certainly working for Patagonia: The Worn Wear business unit has had 40 percent growth in revenue and profitability since it launched, Graves said, and has attracted customers that are on average 10 years younger than the typical Patagonia customer. To build on that momentum, Patagonia launched its first Worn Wear pop-up store in Boulder, Colo., in November and created a new line of products made from clothing that was beyond repair, the ReCrafted Collection. “Buying used is in,” Graves concluded.