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ELIMINATING THE IDEA OF WASTE®

Posts with term Mars X

Una empresa convierte en materia prima residuos irreciclables

Botellas, latas, papel o cristal tienen unos cauces de reciclaje firmemente establecidos que garantizan (en teoría) su reaprovechamiento. Pero no sucede lo mismo con una larga lista de enseres y objetos cotidianos cuyo reciclaje es sumamente difícil por sus características. Terracycle tiene instalados 369 puntos de recogida en todo el país para que los ciudadanos depositen sus productos para reciclar, si bien está previsto ampliar su presencia en España, según ha explicado la empresa.

Cómo reciclar bolígrafos, maquinillas de afeitar y cápsulas de café

TerraCycle da una segunda vida en España a más de 9,4 millones de productos difíciles de reciclar

El 80% de los residuos que se rechazan podría ser procesados y convertidos en material útil para hacer nuevos productos. No se hace porque es complicado y caro. TerraCycle revierte esta situación y recoge productos concretos de nuestro día a día para darles una segunda vida y que no acaben en el vertedero: bolígrafos, maquinillas de afeitar, cápsulas de café, tóneres de impresora…

Plastics in the time of pandemic

TO RECYCLE OR REUSE? — Tom Szaky isn’t rooting for the collapse of the recycling business — but he is prepared to capitalize on it. Szaky, founder of reusable packaging startup Loop, is trying to persuade Americans to return to the days of the milkman, only this time shampoo, peanut butter and ice cream would arrive on doorsteps in specially designed containers and the empties returned for refills. “When less things become recyclable, our relevance increases,” Szaky tells The Long Game. “We’re a reaction to a failing recycling system.” Loop works with brands including Procter & Gamble, Unilever, Nestlé and Mars to create durable packaging that Loop cleans and sells back to them. Kroger plans to begin selling Loop products in some of its West Coast grocery stores by the end of this year, and Walgreens stores on the East Coast will join next year, Szaky says. The company is valued at $100 million, with more than 100,000 customers so far on its online testing platforms.

CPGs Retool to Get Into the Loop

While there’s no scientific evidence to support this claim, there’s a widely shared consensus that most people eat ice cream directly out of the container. While a seemingly unimportant detail in the production of this popular dessert, for Nestlé, it was one of the most critical considerations as it planned out a new, radical design for its Häagen-Dazs ice cream brand. In January of 2019, Nestlé announced a partnership with TerraCycle, a global recycling organization that was rolling out a first-of-its-kind home delivery service called Loop. TerraCycle, known for its mission to eliminate waste by creating new products from the collection of hard-to-recycle materials, has been around for two decades. Last year, during the World Economic Forum in Davos, Switzerland, TerraCycle founder Tom Szaky unveiled Loop, a shopping platform that will enable people to consume products in customized, brand-specific, durable packaging that is collected, cleaned, and refilled. As the world shines a spotlight on sustainability initiatives that factor in recycling single-use packaging, Loop takes the eco-friendly, green model to the next level by introducing reusable containers. And some of the biggest food and beverage and consumer package goods (CPG) companies including Unilever, Procter & Gamble, Clorox, Mars, Coca-Cola, PepsiCo, Nestlé, and more, were onboard for the pilot program that launched last year. For its part, Nestlé joined Loop as it committed to expanding its global efforts to develop new packaging designs that minimize the impact on the environment, noting that by 2025 the company plans to make 100% of its packaging recyclable or reusable. As part of the Loop pilot program, Häagen-Dazs ice cream was delivered in a reusable, stainless-steel, double-walled ice cream container, which keeps product fresh and cold while maintaining the pint at a comfortable temperature for the person eating the ice cream straight from the container. The design also enables the ice cream to melt quicker at the top, and its rounded edges means the last spoonful doesn’t get stuck in the corners of the container. “The package design process was a critical part of the entire Loop process,” said Steve Yeh, a project manager at Häagen-Dazs. “It’s not just about making a reusable container, it’s also about creating a high-touch consumer experience.” According to Yeh, the Häagen-Dazs package went through a total of 15 iterations before it finally launched. “Nestlé committed major resources to design and develop the original package.” The team also worked closely with Loop on developing breakthrough cooling technology for the Loop Tote, which the ice cream container is delivered in via UPS. Terracycle officials admit there is a cost to manufacturing partners committing to Loop—from the investment in new durable packaging to the design of the product to the time spent understanding how to handle new packaging lines and how to scale to meet demand. But the reality today is that sustainability efforts are here to stay. And any new endeavor is going to require an upfront investment. According to a new business intelligence report from PMMI, the Association for Packaging and Processing Technologies (and Automation World parent company), packaging sustainability has moved beyond a trend and is now a global shift. Released in March 2020, the report, “Packaging Sustainability: A Changing Landscape,” reveals how sustainable packaging initiatives at CPGs are affecting machines, materials, and packaging formats. The report states that the global sustainable packaging market reported that total value of revenue was estimated at $220 billion in 2018 and is predicted to reach $280 billion in 2025, growing at a compound annual growth rate of approximately 6%. The report is based on information collected from 100 sources and 60 interviews. The majority of the CPGs interviewed are looking to switch to lighter weight, recyclable, and sustainable materials to reduce waste. About 36% of the CPGs interviewed are exploring the circular model of reuse/return/refill. The circular economy For decades consumers have been participating in the “throwaway lifestyle,” where single-use products are disposed of resulting in massive amounts of waste. According to the Environmental Protection Agency, the total generation of municipal solid waste (MSW) in 2017 was 267.8 million tons or 4.51 pounds per person per day. Of the MSW generated, more than 94 million tons of MSW were recycled and composted, equivalent to a 35.2% recycling and composting rate. In other words, we don’t have a good track record for recycling. TerraCycle thought there must be another way—which is Loop. “The genesis of Loop is a tighter, closed-loop system that has manufacturers taking back ownership of their packaging,” said Ben Weir, Loops’ business development manager for North America. “It’s bringing about the reusability of packaging in something that is durable and long-lasting and that can be cleaned and used hundreds of times.” It’s not a new concept, but rather a throwback to the milkman model in which consumers returned the glass containers. What’s new is the aesthetic benefits that will drive consumer brand perception—and, while not obvious at first—it is a better economic model for the manufacturer. “The concept of a circular economy is an economic model, not a sustainability framework,” said Tim Debus, president and CEO of the Reusable Packaging Association (RPA). “By decoupling growth from the consumption of finite resources, maintaining product values at their highest, and building market resilience to source material disruptions. It is estimated that the circular economy offers $4.5 trillion of value from new growth and innovation opportunities, and the world today is only 8.6% circular.” There is an enormous opportunity, but manufacturers may hesitate due to the upfront investment related to packaging design and retooling machinery. According to Nestlé’s Yeh, the company used its Bakersfield, Calif., facility to ramp up its production of ice cream in reusable and durable containers for the Loop pilot project. “We decided to retrofit an existing line to support the platform versus investing in a new line. It was not an easy changeover and required some reengineering. Some of the changes involved installing more modern equipment including better code daters and more modern metal detection.” Yeh said they also incorporated improvements to existing processes, which requires additional staff to handle the containers. “Once the platform expands, we would then visit a fully automated system.”
 
Automating the Loop The Loop circular platform works like this: Consumers buy a product online through the Loop store or at a retail location—Nestlé will offer Loop containers in more than 200 Häagen-Dazs shops across the U.S. this year, and Kroger and Walgreens have partnered with Loop to offer products in retail stores later this year. The customer pays a small, fully refundable one-time deposit to “borrow” the package. The delivery is then scheduled online when the customer checks out and pays for shipping to have the Loop Tote filled with product delivered, via UPS, to the customer’s doorstep. When the containers are empty, the consumer puts it back into the Loop Tote and schedules a pick-up. The containers are sent to a Loop facility to be cleaned using state-of-the art cleaning technology and are then sent back to the manufacturer to be refilled. If a consumer purchases ice cream through the Loop subscription, for example, Nestlé fills the sanitized steel container in its Bakersfield, Calif., facility and ships it back to TerraCycle to fulfill the e-commerce orders. Loop is operating the entire supply chain to ease the burden on partners, Weir said, but right now the circular Loop is a largely manual process. “There is tremendous opportunity for technology advancements to be made whether it is IoT (Internet of Things) or [other] levels of traceability in the system, there is definitely opportunity there,” he said. RPA’s Debus agreed, noting that the ability to put some kind of tracking technology on an individual package could become a vehicle for inventory management (where the product is), predictive analytics (when the container will come back), and monitoring for quality control, traceability, and recall capabilities. A lot of the tracking technology available today, such as RFID tags, are outfitted on large pallets or containers used in transporting products, but there are new offerings available now that provide real-time visibility of returnable assets without building out an RFID infrastructure. Roambee, for example, provides an “infrastructure-less sensing platform,” called the Honeycomb IoT Application Programming Interface (API) Platform, that uses Bluetooth, a cellular network, or ultra-low power radios to send data directly to the cloud where it can be analyzed. Of course, it may not make sense to equip every container of Häagen-Dazs with a sensor, and that doesn’t have to happen. “We don’t do 100% tagging, but we do 100% extrapolation of data,” said Vidya Subramanian, Roambee co-founder and vice president of products, noting that it does not have to be a sensor. The tracking method could be as simple as a QR code. “Location helps derive context. If it’s at a cleaning facility you can extrapolate that location to action, like it is available for filling. We take location and assign context to it.” The Honeycomb platform does three things: drive compliance of expected action, drive performance in terms of velocity and movement, and keeps the brand secure—making sure that the product has not been compromised in the chain of custody. Preparing the packaging line Of course, before CPGs can even think about tracking containers, they must first think about switching over lines to accommodate new kinds of packaging—be it durable goods or light-weight materials. According to Rich Carpenter, general manager of product development at Emerson Automation Solutions, three things have to come together to enable trouble-free line changeovers. “The manufacturer has to buy in to modular manufacturing and demand it from their suppliers. The control suppliers have to embrace plug-and-play technology so that when the system arrives on site it can easily plug into whatever automation is there be it PLC [programmable logic controller], SCADA [supervisory control and data acquisition], or DCS [distributed control system]. And the OEM has to make equipment in a way that is more reconfigurable and easier to do product changeovers so as needs change the equipment can adapt to it.”
These things are starting to converge, and, as PMMI’s Packaging Sustainability report points out, there is a real opportunity for machine builders to be proactive now to help manufacturers meet their sustainability packaging goals. Loop is one option for manufacturers trying to make good on sustainability promises. And it seems to be catching on. “We’ve moved from 25 global brands to 150 global brands in a year’s time,” Weir said. “And the idea of an elevated offering is resonating with the consumer.” Manufacturers, too, are thinking about how Loop can be applied upstream, as well. “Working with TerraCycle has challenged our way of thinking across the board,” Nestlé’s Yeh said. “We are currently exploring new avenues to reduce our own single-use packaging across our supply chain. For example, we’re working more closely with our suppliers to receive our ice cream ingredients in reusable containers.”

THE NEW BUSINESS OF GARBAGE

Old car seats. Cigarette butts. Used contact lenses. Most people think of this kind of detritus as future landfill, but Tom Szaky sees all this and more as recyclable. He’s the CEO and founder of TerraCycle and its newest initiative, Loop. Both are circular economy solutions that bridge the gaps between consumers, corporations, and waste. TerraCycle, founded in 2001, is a private recycling company that focuses on capturing and repurposing hard-to-recycle items by partnering with corporations and governments. Loop, launched publicly in mid-2019, takes on the problem of waste even more aggressively by working with brands to provide reusable packaging for common consumer products — think Tide laundry detergent or Häagen-Dazs ice cream. HBR asked Szaky, a global leader on reducing waste, about what he’s learned about how consumers, companies, and the government are — or aren’t — helping to reduce the massive amounts of waste humans create on a daily basis. In this edited interview, he also offers advice for business leaders who are interested in pursuing circular models. You’re sitting in a unique position between brands and consumers. What conversations are you having on each side? And which side is more resistant to the argument for sustainability? In the past two years I’ve seen a big shift in how consumers view waste. They’ve woken up to all the negatives of garbage and have started to see it as more of a crisis. That said, consumers are still voting with their dollar for things that benefit them personally, like convenience, performance, and overall price. They’re very vocal, but they’re not necessarily shifting their actual purchasing. Now, the vocal nature of the consumer alone does create a really exciting thing: Brands are waking up to this trend. Even more so, lawmakers are waking up and passing legislation that is affecting consumer product companies, like banning plastic bags and straws. In France in a few years, takeaway food packaging — plastic plates, cups, and utensils — will not be used if you eat in restaurants. These laws are then creating ripples across the consumer product retail industry. Is your feeling that governments are filling gaps that businesses have left? Or are they nudging consumers along, encouraging them to take the action they profess to support? It’s more complicated than that. Plastic straws weren’t seen as a problem up until maybe two years ago; then they became the icon of what’s wrong with plastic and disposability. After a huge public outcry, lawmakers started passing legislation banning the straw. Then companies proactively banned straws before even more legislation actually took hold. So a push from consumers led lawmakers to take action and then corporations jumped in. Now the plastic straw is effectively dying. But it took all three nudging each other. Tell me about the kinds of conversations you’re having with investors and other stakeholders as part of starting and leading two companies. What’s it like to be in the sustainability sphere, especially as a new startup? We started developing the concept for Loop just two years ago, which absolutely makes it a startup. TerraCycle is 16 years old and more of a growth company. So I have two different perspectives. TerraCycle has grown every year since the beginning, but in the past two years it has exploded. Corporations that wouldn’t have signed with us before are now signing on. And corporations that are signed on are going deeper. We grew our revenue 30% organically in 2019, compared to 2018, and expect the same in 2020. This is driven primarily by everything moving faster and companies wanting to go deeper versus big new surprises or new industries that have been asleep now waking up. In parallel, we also raised about $20 million for Loop Global and about $20 million for TerraCycle US. The key change there is that investors are looking much more for authentic impact investments. This is entirely correlated to garbage becoming a crisis. I don’t think Loop could have existed even five years ago because of the ask. Essentially, we’re asking CPG [consumer packaged goods] companies and retailers to fundamentally redesign packaging and accept major changes to the economics of packaged goods delivery — in other words, to treat packaging as an asset instead of a cost. Because of changing views on garbage, they’re increasingly willing to say yes to that. So what is happening now in the startup world is that more audacious ideas that solve these issues — like Loop — are on the table. Do you think existing companies are going to be able to make this shift? Or is it going to have to be new companies that are entering the market? Both. I think that we’re going to see some organizations die because of this. Others will pivot. And new companies will fill out the balance, just as with any shift. Look at tech, for instance. How many retailers survived it? Some did a great job, right? And some, like specialty big-box retailers — Toys “R” Us, Linens ’n Things, Staples in Europe, et cetera — died in the process. The key in this instance is to pivot and reinvent the organization, noting that this is easier said than done, as it takes tremendous short-term sacrifice. I believe that it won’t be industries or sectors that pivot versus die, but individual companies. Some organizations, like Nestlé, Unilever, and P&G, are taking these issues seriously and making the difficult decisions that may negatively impact the short term but lay the foundation to be relevant in the long term. Inversely, organizations — like many big food companies in the U.S. — are blind to what’s coming and will likely be overtaken by startups that are building their business models around the new reality that is emerging. When you’re having conversations with investors for TerraCycle or Loop, what are they concerned about? What do they want to know? There’s suddenly a lot more interest in this topic in the investment community, and I think investors would tell you that they really think sustainability is almost a requirement for the future. Fifteen years ago, when we were raising capital for TerraCycle, people invested because of impact and purpose; it was like they were considering giving money to an NGO. Today, investors would tell you that they really think sustainability is a requirement for the future. They are looking at the sustainability index not just as “Oh, I am feeling good about where I’m putting my money” — now it’s moved to sustainability being critical for business longevity. A lot of what we’ve seen major corporations do is market sustainability in that “purpose” bucket, and not in the “business” bucket, with pledges and other high-profile commitments. Is this changing? Are large corporations able to move from the emotional bucket to the business bucket the same way investors are? The most famous of the pledges is the Ellen MacArthur Foundation pledge, which more than 400 businesses and organizations have signed, signaling their intent to eliminate their use of new plastic. It basically says that, by 2025, they will make their products compostable, recyclable, and reusable. And they will significantly increase their use of recycled content by this date. Now, let’s be candid about why they’re pledging. Since waste has become a crisis in the past two years, many companies have come to the position that they have to solve it or they will be legislated out of it. The best way to get ahead is to make future promises, partly because you don’t have to do anything between today and the promise day, right? If everyone promises that by 2025 all this great stuff will happen, they are not really responsible in the present. I’ve talked to chief sustainability officers of some of the world’s largest CPG companies who honestly have no idea how they’re going to pull it off. They have no f—cking idea what they’re going to do and are saying things like, “Well, the industry will figure it out.” That’s scary. Here’s what I think will happen come 2025 with this particular promise. There is a difference between the promises to be “recyclable” and made from “recycled content.” In other words, most companies, via the Ellen MacArthur Foundation, have pledged that by 2025 they will be 100% recyclable and independently made from a high percentage (typically 25%) of recycled content. I think that the majority of companies will say that they made their package “technically recyclable” but that the recycling industry is to blame for not then “practically recycling” them. I think maybe 90% of companies making these promises will fail and then point to the fine print, saying, “Oh, we made our packaging recyclable, but the recycling systems don’t have the capability to recycle it today.” That’s going to create a big reckoning that will piss off consumers even more, backfiring on brands. So those 10% that succeed, how do they do that? They’re just getting ahead of it. Here’s an example: Some companies are now buying futures on recycled plastic so they know they will have the volume, which is an unheard-of thing in procuring plastic. A good example is Nestlé. The key line in their recent press release is this“To create a market, Nestlé is therefore committed to sourcing up to 2 million metric tons of food-grade recycled plastics and allocating more than CHF 1.5 billion to pay a premium for these materials between now and 2025.” One of the things that interest me about your company is how you collaborate with so many companies. How difficult is this? Could you go it alone? We absolutely need to collaborate. These are systemic problems, and to solve the system you need multi-stakeholder collaboration. Loop could only exist with massive multi-stakeholder collaboration. There would be no other way to pull it off. And I think we need more and more of that. What makes collaborations like this work? Trade groups and consortiums don’t work. The problem with an industry group, at least in my experience, is to get the group together so they can publicly say that there is a multi-stakeholder discussion. But the outcomes are usually nothing. So how do we create true multi-stakeholder system change? Because if you’re going to change the system, you need all the stakeholders to agree. With Loop, we consciously tried to create a multi-stakeholder collaboration. And look at what happened: It’s working. We’re adding a brand every two days since we launched, and most major multinational CPG companies have joined: Procter & Gamble, Unilever, Mars, Nestlé, PepsiCo, Coca-Cola, et cetera. We’ve also added a retailer every three weeks since our launch, including retailers around the world. Loop is live in France (via Carrefour) and the U.S. (via Kroger and Walgreens) via e-com, and is expanding in both countries to in-store later this year. It is also launching in Canada (via Loblaw), the UK (via Tesco), Germany (via a retailer we will announce in February), and Japan (via AEON), all this year. And finally, we have seen tremendously positive consumer insights — people want Loop, and they like the experience when they get access to it. I don’t see too many companies with similar models out there yet. Loop is a major systems change that requires a large coalition of multi-stakeholders. That is, no company can do it on their own — everyone has to act together. What I am seeing is a lot of groups calling us and saying, “How did you do the Loop thing, and how can we apply that type of system or process to whatever our topic may be?” They ask this because, typically, multi-stakeholder collaborations are slow and hard to drive results from. What do you tell them? I tell them that you cannot run such a platform by committee. There needs to be a “chair” that makes the decisions, even if the decisions are unpopular, and creates the urgency to make sure everything is moving forward quickly. You also set public deadlines that everyone can agree to. For example, it’s why we launched at the World Economic Forum last year — that was a deadline everyone could align on.

Has this company solved the recycling crisis?

The next time you reach into your freezer for a pint of Haagen Dazs Amaretto Black Cherry Almond ice cream, or perhaps grab a bottle of Pantene Moisture Renewal shampoo, you might be putting your hands on something unusual in the world of consumer goods — a reusable container.   More than 150 companies have signed up to work with Loop, an innovative alternative to Amazon where the products ± as well as the box they arrive in — are all shipped back to where they came from.   We are talking reusable here, not recyclable. The cold container for ice cream, as well as the shampoo bottle, are made of durable products and designed to be returned, cleaned and reused dozens, if not hundreds of times.   Loop is the brainchild of entrepreneur Tom Szaky, who created TerraCycle as a Princeton drop out to recycle the food waste from the university dining halls into fertilizer — using worms. His company is now worth $20 million, and he’s branching out.   Customers order their products online from a list of name brand items, all delivered via UPS in a sturdy tote. The empties go back into the tote, which UPS takes back to Loop’s New Jersey processing center. They are cleaned and refilled by the suppliers to be shipped out by Loop again. Even though consumers are buying just the contents, the products cost about the same as those sold in single-use containers — in part to offset the cost of the development and manufacturing of the more durable containers, as well as cleaning and refilling.   Although the selection is limited compared to Amazon, there is still an array of well-known staples to fill up the pantry: Hellman’s mayoTropicana orange juiceColgate toothpasteHidden Valley ranch dressingTide detergent, among many others — courtesy of some of the world’s largest consumer goods companies, including Procter & Gamble, Unilever, Nestlé, PepsiCo, Danone, Mars Petcare and Mondelēz International.   Currently, Loop has about 25,000 customers in its test markets in New Jersey, New York, Pennsylvania, Delaware, Vermont, Connecticut, Rhode Island, Massachusetts, Maryland and Washington, D.C., in the United States, and in Paris, France. But they are in the process of expanding across the United States and internationally, including the United Kingdom, Canada, Germany and Japan. Watch how Szaky says he plans to grow his business into a juggernaut. Loop just recently announced it was partnering with Walgreens and Kroger to start offering its products in stores. So you can perhaps pick up that pint of that Amaretto Black Cherry Almond ice cream and return the container the very next day. Some video imagery courtesy of UPS and Loop.

10 dynamo sustainable packaging revelations of 2019

https://www.packagingdigest.com/sites/default/files/styles/featured_image_750x422/public/2109-Top-Sust-Pkg-72dpi.jpg?itok=m_mtERpQ If you’re in the field of packaging, chances are you’re also well versed in sustainability. You almost have to be because the two concerns conjoin these days more often than not. As we reviewed our best-read articles of the year, we realized that most articles we posted on PackagingDigest.com in 2019 at least touched on sustainability if not focused on it entirely. One of the reasons we prepare lists of the Top Articles of the Year by different topics is so one hot topic—like sustainability!—doesn’t dominate the others. Because it would. Nine of the 10 sustainable packaging articles on this 2019 list appear in the top 50 of all articles ever posted on PackagingDigest.com. So, what are these relevant and compelling articles?! As succinctly as possible (and in reverse order for the ultimate reveal!), they are: Non-plastic-packaging 10. Non-plastic packaging isn’t the only sustainable solution Plastic waste is becoming a more pressing concern for today’s consumers than it has ever been in the past. But, as sustainable packaging leaders, we have an obligation to help the public understand that there is more to sustainability than shifting away from plastics entirely. Sustainable Packaging Coalition senior manager Trina Matta has some recommendations on how brand owners can handle the situation.   https://www.packagingdigest.com/sites/default/files/styles/featured_image_750x422/public/Nestle-presentation-72dpi.jpg?itok=hcP5LX1h 9. How Nestlé is innovating its way to 100% recyclable or reusable packaging Walt Peterson, Nestlé USA’s manager of packaging innovation and sustainability, talks about the world’s largest food and beverage company’s ambitious goal of moving to 100% recyclable or reusable packaging by 2025. In this 28-minute presentation, hear how Nestlé is harnessing partnerships and cutting-edge technology to get there.   Marine-pollution 8. Marine pollution consumes plastic packaging’s sustainability story When it comes to plastics and sustainability, packaging professionals are hyper aware there is an attitude or perception problem—69% of respondents in Packaging Digest’s 2018 Sustainable Packaging Study feel a high level of environmental concern around plastic packaging. And much of that concern is centered around the visible and visceral problem of pollution in our oceans and waterways. What else do packaging professionals think about plastic packaging and its sustainability position? Download your free copy of this 48-page report by clicking the headline above. As a companion to this industry study, Packaging Digest also conducted a survey on plastic packaging sustainability with consumers. The interesting results include an analysis of the different viewpoints between packaging professionals and their customers. Click here to download your free copy.   Foodservice-packaging-sustainability 7. Paper or plastic? 6 sustainable foodservice packaging options for both Consumers’ appetite for foodservice convenience at restaurants of all types—casual, quick-serve and takeaway—and for catering services continues. And Novolex product lines are seamlessly aligned with the ongoing foodservice packaging shift toward sustainable solutions. Here are six notable examples.   Healthcare-TerraCycle 6. Remedies for single-use plastic packaging Does cold and flu season inevitably generate packaging waste? Consumer brands can step up to treat people and planet, as TerraCycle and Loop CEO Tom Szaky enlightens us. A new example is the RB Health & Nutrition Recycling Program, a national network for health-and-wellness package recovery.   Top-sustainable-companies 5. Top sustainable companies by state Rankings always gain attention—you’re reading this “Top 10” article, right?! This infographic identifies the top sustainable companies from each state and includes many that are familiar to you as either brands or packaging vendors.   Loop-reactions 4. Packaging peers react to Loop’s daring reusable-packaging model Spoiler Alert: You’ll hear more about Loop as you continue through this list. When it was announced in January 2019, Loop—a circular economy shopping platform with durable reusable and luxury packaging at its core—gained massive media attention from around the globe, including numerous packaging and sustainability publications, as well as ForbesBloombergCNNThe Wall Street JournalThe GuardianBBC News, Reuters, Le HuffPostFortune and many more. So what do packaging professionals think about this ground-breaking Loop initiative? Reactions were mostly positive, but there are, uh, concerns as well.   Amazon-Clean-Revolution 3. Amazon chooses refillable packaging for clean revolution A sustainable-packaging collaboration between Amazon and Replenish has borne fruit in the form of Amazon’s Clean Revolution cleaning products. Amazon uses the new Replenish 3.0 packaging design for its Clean Revolution line, with Replenish acting as a private-label supplier.   Amazon-SIOC 2. Amazon incentivizes brands to create frustration-free packaging When we published this article in September 2018, we knew it was going to be the top article of last year. And it was. Interest in ecommerce packaging remains high, though. So this article experienced high readership well into 2019—enough, in fact, to be the second best-read sustainable packaging related article of this year. Here’s what the hub-bub is all about… To help reduce packaging waste and improve efficiency of ecommerce shipping for its vendors, Amazon requires that select products being sold and fulfilled by Amazon arrive in its fulfillment centers in certified packaging under its Frustration-Free Packaging (FFP) program. This means that the packaging does not require any shipping preparation or an overbox to be applied. On the positive side for marketers, the vendor retains its own branding on the shipment. But now you might have to create a separate/special package for products sold through Amazon.com or face a stiff penalty.   Loop-shopping-platform 1. Loop and big brands boldly reinvent waste-free packaging At the time we reported on the new Loop circular-economy shopping platform—which is totally based on reusable packaging—I knew it was going to be the top packaging news of the year. Not only is this the best-read article posted in 2019, but it also appears as the top article in our list of packaging design-related articles because design and sustainability are integral to the success of this new venture. It really belongs on both lists! Major brand owners—like Nestle, Coca-Cola, Mars, PepsiCo and Procter & Gamble—have created luxury packages for their regular products for sale in select areas of the world.  

Loop – Reuse like the milkman

Disposability was sold as a convenience in the post-war years of the 1950s, but it’s become a plague of plastic and nonrecyclable trash that now pollutes every corner of the world. It’s enough to make one nostalgic for the milkman—that reliable delivery person who not only dropped off milk in convenient glass bottles, but also picked them up again to be refilled and reused. Ah, those were the days… and we may see those days again. Loop—an online “circular shopping platform”—aims to revive the image and model of the milkman on a larger scale, offering customers door-to-door delivery of brand-name grocery store products in durable packaging that Loop will collect and use again. http://www.greenenergyfutures.ca/wp-content/uploads/2019/10/Milkman-cropped.jpg

Reusability: Back to the future

“Loop is a very utopian idea,” says Tony Rossi, Loop’s Philadelphia-based vice president of business development. “About three years ago, our CEO challenged us and himself to really solve the idea of waste at its core.” For Loop, this means enabling brands and retailers—the heart of our “take, make, dispose” linear economy—to move away from single-use packaging into durable, multiuse containers. Ultimately, the idea is to spark a wider movement to a circular economy, an economic model based on getting us much use out of the products and resources that are already in circulation, and thereby reducing both consumption and waste. The image of the milkman is a perfect embodiment of the circular economy. “One of the things that we found with the milkman model was that the milk bottle was an asset that was owned by the milk company,” Rossi explained. This made it desirable for the milk company to invest more in its milk bottles, to ensure that they would be long-lasting and durable. Tony Rossi of Loop

From laundry detergent to ice cream

Häagen-Dazs container Häagen-Dazs container Much more than milk, you can buy a grocery list of goods from Loop: tea, laundry detergent, shampoo, even ice cream, all in reusable containers. Loop is working with some of the world’s biggest brands to test this back-to-the-future idea of selling products in reusable containers. The list Rossi gave of some of Loop’s early partners was impressive: Procter and Gamble, Unilever, Nestle, Clorox, Mars, and Danone, to name a few. The containers Loop uses to ship these products aren’t your run-of-the-mill Ziplocs or Tupperware containers. Just as the milkman model would suggest, there is significant investment in high-quality, durably designed containers for Loop’s products. “For me one of the most innovative and kind of jaw-dropping products so far has been the Häagen-Dazs ice cream container,” says Rossi. “It’s double-walled.” Loop’s Häagen-Dazs container is not only designed to have the longest lifespan possible—it is also designed to keep your ice cream deliciously frozen, all the way from the Loop warehouse to your door. But Loop’s containers aren’t just utilitarian; they are also beautifully designed. “There is a counter- or shelf-worthiness to the package, where you as a consumer are proud to put that on your counter,” said Rossi. Loop is trying to make sustainability “irresistible.” Loop how it works

How it works

Loop has no storefront. Instead, customers visit loopstore.com and place an online order, which Loop ships to their door via courier. When they are done with their products, customers can schedule a Loop courier to come pick up the empty containers. Loop has even designed a reusable shipping tote to be used for both delivery and pick-up, thus avoiding the Styrofoam and bubble wrap waste nightmare of most online purchases. Loop works on a deposit system, in which customers pay a deposit on the packaging of the products they order. You would, for instance, be required to pay a five-dollar deposit on your Häagen-Dazs ice cream container on top of the cost of the ice cream itself. Once you return the empty container, however, you would be reimbursed for the amount of the deposit.

Coming soon!

Before you get too excited, note that Loop is currently in its pilot phase, with test markets operating in the eastern United States and in Paris, France. Each test market has 5,000 participating households, but demand is high. There are currently waiting lists in these markets, with people itching to give Loop a try. With so much demand, Loop is working on launching the platform directly through retailers, as well as expanding the platform globally. Loop plans to launch new markets in the western United States, Germany, Japan, and Australia next year. Canada can expect to see Loop in the Greater Toronto Area in fall 2020. Loop featured products A sampling of Loop products in reusable containers.

Better for the environment?

While Loop’s circular economy model does a tremendous job of reducing packaging waste, the shipping and the materials used to make their new, durable containers must still be taken into account. According to Rossi, Loop has done multiple life cycle analyses of the impact of its reuse model as compared to that of single-use models. These analyses take into account eight different environmental factors, including carbon emissions, water usage, and impact on air and water quality—and reuse consistently comes out on top. “On average, it takes about three reuses of that durable package to have the same environmental footprint as three single-use packages,” Rossi explained. If a package is used between three and seven times, it performs 51 per cent better than single-use packaging in terms of environmental impact. If used more than seven times, this improvement increases to 70 per cent.

Waste not! Change is coming

Waste and other environmental issues are all over the news and social media these days, whether it be microplastics, plastic bags, or Greta Thunberg’s climate strikes. For Rossi, this increase in public attention and awareness of the environmental impact of our current lifestyles can mean only one thing: change is coming. “People aren’t content with the way that things are today. And everybody acknowledges the fact that we need to change. And I think that’s a powerful message. And that is forcing the hands of anybody who makes products, or is in business, to think about their environmental footprint.” Indeed, change is desperately needed. As Rossi said, “We realistically can’t fast forward 30 years into the future and continue to behave the way we’re behaving today.” He hopes Loop can play a role in spreading the gospel of the waste-not circular economy. Loop is a company owned and operated by TerraCycle, a social enterprise based in the United States that specializes in collecting and repurposing hard-to-recycle waste and operates in 20 countries. We interviewed Rossi after he presented on Loop at the Recycling Council of Alberta Sea Change conference held in Jasper, Alberta, October 2–4, 2019.

TerraCycle Adds Loop To Its Circular Economy Repertoire

TerraCycle Adds Loop To Its Circular Economy Repertoire

Older readers may remember the days when the milkman would take away your empty milk bottles and replace them with full ones. CocaCola and hundreds of other products came in reusable containers. Commerce operated on what was known as the circular economy principle — the packaging that protected consumer products got returned to the source, cleaned, and used again and again. Then came plastics, those space age wonders that allowed anything and everything to be packaged in single use containers that were simply discarded. Corporations loved them because they were cheap and relieved them of the burden of collecting all those glass bottles and reusing them. What used to be considered a necessary part of doing business now became somebody else’s problem. As usual when an economic model allows companies to privatize the profits but socialize the costs, profits soared. Society, unfortunately, has not been so lucky. Today, millions of tons of plastics are resting for all eternity in landfills or floating in the world’s oceans. Pictures of plastic waste have been circulating on the internet for the past few years, showing mounds of plastics washed up on beaches on some of the world’s most remote islands. Microplastics have been found in the deepest parts of the ocean an atop the highest mountains. The public is finally recognizing that plastic waste is a huge problem that is getting worse by the day. TerraCycle is a global company that sees a business opportunity in promoting a circular economy. “We have found that nearly everything we touch can be recycled and collect typically non-recyclable items through national, first-of-their-kind recycling platforms,” it says on its website. “Leading companies work with us to take hard-to-recycle materials from our programs, such as ocean plastic, and turn them into new products, and our new Loop platform aims to change the way the world shops with favorite brands in refillable packaging offered with convenience and style.”

Introducing Loop

Loop tote

Credit: Loop

Recently, TerraCycle created a wholly owned subsidiary called Loop. “We envision the future of how we consume as a place where we receive higher quality, better designed products, that we can “throw in a bin” when they are finished with no cleaning, no sorting, and no hassle. But instead of that bin being a trash or recycling bin, it’s a Loop reuse bin, where everything is cleaned and goes around again and again. The future is not just about sustainability, it’s about a better life, where we can access breakthrough sustainability unconsciously.” At the latest World Economic Forum meeting, Loop announced it had formed circular economy partnerships with Procter & Gamble, Nestlé, PepsiCo, Unilever, Mars, Clorox, Coca-Cola, Mondelēz, and Danone. Customers can order products from a variety of companies that are shipped to them in returnable and reusable containers packed inside a reusable blue Loop container. When the products are consumed, the containers are placed inside a similar Loop container, picked up by UPS or other package delivery service, and returned to the point of origin for re-use. Customers pay a modest service fee of the use of the Loop container. CleanTechnica reader Jessica Feinleib uses the Loop service and can’t say enough good things about it. “This is a great clean tech idea,” she says. Taming the torrent of single use plastic containers is vital to reducing the amount of carbon dioxide in the atmosphere. According to an article from EDF on Medium, the International Energy Agency claims in a recent study that the manufacture of plastics will be one of the biggest drivers of an increase in the use of petroleum between now and 2050. In other words, we can all start driving electric cars but oil production — and the carbon emissions from oil — will continue to rise unless we do something about our insatiable appetite for single use plastics. In the final analysis, destroying the world for the sake of convenience is a monumentally dumb idea.  

My first Loop: Early days in the circular shopping platform

https://www.supplychaindive.com/user_media/cache/bf/6c/bf6c1afb999b7b0626ef5d606dc49cd3.jpg Over the last few months, I and dozens (if not hundreds) of others have placed orders for common household items from Loop — a new e-commerce site that attempts to eliminate the immense amount of single-use packaging and filler that comes with shopping, online or in-store. The platform officially launched its e-commerce site in May with roughly 25 vendors and two major retail partners in Kroger and Walgreens. The platform is currently available to consumers in select zip codes in New Jersey, New York, Pennsylvania, Delaware, Vermont, Connecticut, Rhode Island, Massachusetts, Maryland, Washington D.C. and Paris. At the launch event in May, participating vendors and retailers, along with CEO Tom Szaky of TerraCycle (the recycling company behind the concept), made it clear the early days are an experiment from which the various stakeholders will learn how consumers use the platform. These insights would inform future evolutions of the product. A good start but, by no means, the ultimate form Loop will take.

It feels like good old e-commerce but ...

The process feels very much like a traditional e-commerce transaction with a few exceptions. Shoppers choose their items, each with a base price and an additional container deposit to be refunded when the item is returned empty. Then the items are shipped via UPS in a reusable zippered box the size of medium-sized cooler. I placed my order Friday, May 31 and received it Tuesday, June 4.
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Once the products are used up, the idea is to put the empty packages back in the Loop box for UPS pickup and the containers will be cleaned, sanitized and recirculated — everything is reused. Even the shipping label was a thick piece of paper that slides into a slot in the top of the box that simply needs to be flipped over to send the box back. One of the most striking elements about the experience was how the consumer is never without instructions as to what to do next. Every item has some form of return direction on it encouraging the user to complete the Loop. Even the tiny plastic zip tie that secures the delivery box (and the fresh one inside for the return shipment) is well-marked with instructions. https://www.supplychaindive.com/user_media/diveimage/IMG_4817_xCMz688.jpg Every item, from reusable box filler to each product, is marked with instructions so the user is never unclear as to what to do next.  |   Credit: Emma Cosgrove   The product selection in the store is so far fairly limited — spanning dry bulk food products like nuts, spices and pasta, a few personal care items like razors and hand wash, household cleaners and ice cream. Many more brands are advertised as partnering with Loop, so hopefully the assortment will grow soon. In my first order, I tried to choose items from every category and receive a variety of products — and more importantly, a variety of containers. The packaging, after all, is a key part of the innovation. TerraCycle worked with the committed vendors like Unilever, Mars, Nestle, PepsiCo, Colgate-Palmolive, Procter & Gamble and more to develop versions of selected products in largely non-plastic packaging with the aim of getting 100 cycles out of every container. https://www.supplychaindive.com/user_media/diveimage/Anchor-Product_Family.jpg "Reusable packaging is more expensive from an environmental perspective to make the first time ... but every time it goes around, you don't have the cost of remaking it. All you do is have the cost of collecting it and cleaning it. And by using really efficient supply chains to do the collection, it’s very efficient to transport," Szaky said at the launch. Most of the containers I received were stainless with some plastic components like pumps and spray nozzles. I also received peanut butter in a glass jar (with a $2 deposit, which admittedly caused a bit of sticker shock). All were perfectly functional (even in the shower) and certainly better to look at than logo-adorned plastic.

How do the prices compare?

In short ... it varies. At today’s prices, Loop's more premium items are more comparable to the market price than the mass-market brands. For example, 19.5 oz. of organic lemon-flavored almonds cost $16.65 plus the container deposit — a slightly cheaper per ounce rate than the product is priced on the brand’s website. While dry black beans are priced at $3.25 a pound plus the container deposit – at least 60% more than a bulk price in a grocery store. Tide detergent is fairly competitively priced, while a pint of Haagen-Dazs is at least $1 more than at the grocery store and carries a hefty $5.00 deposit for the much-hailed stainless container that allows the eater to hold the pint comfortably, and shovel directly into their mouth, even after pulling the metal directly from the freezer. https://www.supplychaindive.com/user_media/diveimage/IMG_4829_2.jpg The Haagen-Dazs container is designed with an inner and outer stainless steel layer to enable faster melting only at the top and comfortable eating from the pint straight form the freezer.   |   Credit: Emma Cosgrove And those deposits add up. On my first order, I paid $30.50 in deposits including the $15.00 deposit for the shipping box — 23% of my total order. Cleverly though, upon return, the deposits go into a deposit balance on the site instead of being refunded back through your payment method, so the blow will be much softer next time around. (The circular nature of the platform not only keeps your shopping nearly waste-free but also is a fairly effective marketing tool to encourage subsequent orders since not all products empty out on the same schedule.)

Would I order again?

The experience of opening the Loop box and producing no immediate waste is exactly as I expected – a relief. The box itself, especially for a relatively small order of seven items like mine, came with a lot of foam packaging and a cooler with many ice packs for the ice cream I ordered. I had to remind myself that though it seemed excessive, none of this was waste. When I finished with about half of the items, I sent the box back and received an email within 24 hours acknowledging receipt of my empty products. https://www.supplychaindive.com/user_media/diveimage/IMG_4837.jpg Every bit of package filler protecting the Loop products is reusable.  |   Credit: Emma Cosgrove   All in all, Loop is still for true believers. As an avid online shopper, especially for household basics and groceries, keenly aware of how much waste that generates on a nearly daily basis — I am such a believer. I will order again to reduce my waste, to support the initiative and to satisfy my curiosity as this program grows and changes. The platform doesn’t meet quite enough of my needs to cancel out any of the other vendors I currently shop with — though I’m watching eagerly for the day that it does. The brands available now don’t all work for me, and I imagine with mass market and niche brands accounted for in a relatively small assortment of products, this will be true for almost everyone. It's not a platform for value or selection yet. But it is relatively guilt-free and offers a smooth, responsive and guided user experience that is enjoyable. The supply chain innovation when it comes to Loop is mostly in the products themselves. The return, wash and recirculate model is borrowed from various industries like commercial linens (though the product variety is much larger and the per-order minimum much smaller for Loop) and the transport itself is simple logistics and reverse logistics. But scaling the products as the platform grows will be something to watch — and so will the shifts in consumer behavior as the platform expands its products and customer base. Did it change my consumption life? No. But I see how it could one day.